Process Engineer- Structural Casting
Company: Nemak
Location: Sylacauga
Posted on: May 26, 2023
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Job Description:
Process Engineer-Structural Sylacauga, Alabama
USA Objective
The Process Engineer - Structural castings - is responsible for
developing and implementing optimal, cost-effective manufacturing
processes for large structural thin-wall High Pressure Die Casting
(HPDC) components and assemblies.
They should strive to meet the highest quality requirements for the
structural components of fully electric premium SUVs, which include
crashworthiness, Class A surface appearance, HPDC weldability,
thermal stability, and dimensional requirements
Main Responsibilities --- Develop and optimize production and
manufacturing processes for structural HPDC parts (preferably
secondary operations & finishing processes) to achieve the output,
quality, and cost goals of the organization.
--- Develop process control plans and gage R&Rs; perform
capability studies, design experiments, and FMEA
--- Collect production data and apply standard scientific and
statistical methods to analyze, document and diagram production
processes.
--- Identify process bottlenecks and devise solutions to resolve
them. Recommend changes or upgrades to equipment, work methods, or
other aspects of the process to improve efficiency and utilization
of resources, including labor, energy, and raw materials.
--- IATF: Responsible for understanding and complying with all
site, corporate, regulatory, and procedural environmental, safety,
security, health, quality, and human resources standards.
Position Requirements
--- Bachelor of Science - Mechanical Engineering or similar
--- 3+ years of manufacturing experience in the automotive
industry.
--- Advanced experience in the High-Pressure Die-casting
manufacturing process - preferably secondary operations (Heat
treatment, Straightening, coining, machining,
polishing/grinding)
--- Proficient in 2D and GD&T
--- Perform dimensional analysis; implement corrective actions to
improve dimensional capability. Complete understanding of casting
tolerances and GD&T
--- Systematic problem-solving and corrective action management
with a teamwork approach
--- Proven knowledge of Statistical techniques, Process control
charts, data collection and analysis for problem resolution, and
brainstorming techniques.
--- Good knowledge of Microsoft PowerPoint, Excel, and Word
Nemak USA, Inc. provides equal employment opportunities (EEO) to
all employees and applicants for employment without regard to race,
color, religion, sex, national origin, age, disability, or
genetics. In addition to federal law requirements, Nemak USA, Inc.
complies with applicable state and local laws governing
nondiscrimination in employment in every location in which the
company has facilities. This policy applies to all terms and
conditions of employment, including recruiting, hiring, placement,
promotion, termination, layoff, recall, transfer, leaves of
absence, compensation and training.
Nemak USA, Inc. expressly prohibits any form of workplace
harassment based on race, color, religion, gender, sexual
orientation, gender identity or expression, national origin, age,
genetic information, disability, or veteran status. Improper
interference with the ability of Nemak USA, Inc.'s employees to
perform their job duties may result in discipline up to and
including discharge.
Process Engineer-Structural Sylacauga, Alabama
USA Objective
The Process Engineer - Structural castings - is responsible for
developing and implementing optimal, cost-effective manufacturing
processes for large structural thin-wall High Pressure Die Casting
(HPDC) components and assemblies.
They should strive to meet the highest quality requirements for the
structural components of fully electric premium SUVs, which include
crashworthiness, Class A surface appearance, HPDC weldability,
thermal stability, and dimensional requirements
Main Responsibilities --- Develop and optimize production and
manufacturing processes for structural HPDC parts (preferably
secondary operations & finishing processes) to achieve the output,
quality, and cost goals of the organization.
--- Develop process control plans and gage R&Rs; perform
capability studies, design experiments, and FMEA
--- Collect production data and apply standard scientific and
statistical methods to analyze, document and diagram production
processes.
--- Identify process bottlenecks and devise solutions to resolve
them. Recommend changes or upgrades to equipment, work methods, or
other aspects of the process to improve efficiency and utilization
of resources, including labor, energy, and raw materials.
--- IATF: Responsible for understanding and complying with all
site, corporate, regulatory, and procedural environmental, safety,
security, health, quality, and human resources standards.
Position Requirements
--- Bachelor of Science - Mechanical Engineering or similar
--- 3+ years of manufacturing experience in the automotive
industry.
--- Advanced experience in the High-Pressure Die-casting
manufacturing process - preferably secondary operations (Heat
treatment, Straightening, coining, machining,
polishing/grinding)
--- Proficient in 2D and GD&T
--- Perform dimensional analysis; implement corrective actions to
improve dimensional capability. Complete understanding of casting
tolerances and GD&T
--- Systematic problem-solving and corrective action management
with a teamwork approach
--- Proven knowledge of Statistical techniques, Process control
charts, data collection and analysis for problem resolution, and
brainstorming techniques.
--- Good knowledge of Microsoft PowerPoint, Excel, and Word
Nemak USA, Inc. provides equal employment opportunities (EEO) to
all employees and applicants for employment without regard to race,
color, religion, sex, national origin, age, disability, or
genetics. In addition to federal law requirements, Nemak USA, Inc.
complies with applicable state and local laws governing
nondiscrimination in employment in every location in which the
company has facilities. This policy applies to all terms and
conditions of employment, including recruiting, hiring, placement,
promotion, termination, layoff, recall, transfer, leaves of
absence, compensation and training.
Nemak USA, Inc. expressly prohibits any form of workplace
harassment based on race, color, religion, gender, sexual
orientation, gender identity or expression, national origin, age,
genetic information, disability, or veteran status. Improper
interference with the ability of Nemak USA, Inc.'s employees to
perform their job duties may result in discipline up to and
including discharge.
Keywords: Nemak, Birmingham , Process Engineer- Structural Casting, Engineering , Sylacauga, Alabama
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